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Beaufighter Engine Restoration Progresses

July 2, 2018 / warbirdman / Bristol Beaufighter, DAP Beaufighter, Warbird News, Warbird Restorations Projects
8
Bristol Hercules core assembly - top view of gear components

Work continues to rebuild Bristol Hercules engines by Peter Brooke at Historical Aircraft Engines in Brisbane Queensland for the Bristol Beaufighter project of the Historical Aircraft Restoration Society (HARS).

The great news at present is the arrival from New Zealand of no less than 16 tons of Bristol Hercules spare parts. This purchase has been some time in the making and is a major milestone in the restoration of several engines for the Beaufighter.

Some of the 16 tons of newly acquired Bristol Hercules components awaiting unpacking and inventory
16 tons of Bristol Hercules components

Bristol Hercules Sleeve valve still in original wax paper wrapping
Bristol Hercules Sleeve valve

New Bristol Hercules pistons in crate
New Bristol Hercules pistons in crate

New Bristol Hercules pistons
New Bristol Hercules pistons

Regular readers of our previous article will be aware that although Bristol manufactured huge numbers of Hercules engines during WW11, very few of the early series remain and almost none in airworthy condition. This has always been seen as a major hurdle in the airworthy restoration of a Beaufighter. Although suitable parts and engines had been acquired to make it possible to restore several engines there were virtually no backup spares should anything go awry with the power plant in service.

One of the greatest finds in the tons of spare parts has been the number of new Sleeve valves available for use in the rebuilds as these are very scarce especially in serviceable condition. Many other parts were contained in the spares holding including pistons, rings and bearings, however, there now has to be a complete stock take and inventory of the parts to determine the full extent of what has been acquired. There is no doubt however, that sufficient parts are now to hand to allow the rebuild of the Hercules engines with sufficient redundancy to allow for ongoing serviceability of a Beaufighter.

Bristol Beaufighter wing awaiting rebuild
Bristol Beaufighter wing

One of many Prop blades acquired for use in the Beaufighter project
Prop blades for the Beaufighter project

Bristol Hercules carburettor undergoing rebuild
Bristol Hercules carburettor

Bristol Hercules components awaiting rebuild
Bristol Hercules components

Peter has recently been busy on other projects such as the rebuilding of 3 x Jacobs R-775 A2, 7 cylinder 12.4 L 300 bhp air-cooled radial engines from the replica of the famous record breaking Southern Cross Fokker FV11B of Sir Charles Kingsford Smith. These engines required a full rebuild as the aircraft restoration itself takes place at HARS Albion Park NSW facility with the recent fitting of the reconstructed wing assembly.

On the day of our visit the first of the Jacobs was on the assembly stand and near to completion, as with all Peters’ work the result is not just of a high technical standard but is also a visual work of art. Work will now progress further on the Hercules rebuilds after the inventory has been finalized and a course of action is also now decided for the progress on the rebuild of propellers for the Beaufighter, another difficult task which has caused much difficulty over the years.

Partially rebuilt Bristol Beaufighter horizontal stabilizers
Beaufighter horizontal stabilizers

First of 3 Jacobs R-775 A2 7 cylinder engine for HARS Southern Cross replica
Engine for HARS Southern Cross replica

Warbirds Online will continue to follow these fantastic projects and at regular intervals will report on the progress of the restorations.

We wish to thank Peter Brooke and Historical Aircraft Engines for their help in allowing us to report on their work. There can’t be a single Warbird enthusiast who can’t wait to see a Beaufighter fly again in Australia.

© John Parker 2018

Australian Warbirds, Historic Aircraft, Warbird Restoration Projects

8 comments on “Beaufighter Engine Restoration Progresses”

  1. Andy JAMESON says:
    July 5, 2018 at 7:33 am

    Fantastic news! Maybe I will be able to hear a Beaufighter airborne sometime in the next few years. Bearing in mind that I am on the other side of the world from you I guess it will have to be on a YouTube video but I’m not complaining! Best of luck with the rebuild.

    Reply
    • warbirdman says:
      July 6, 2018 at 12:38 pm

      Hi Andy
      Thanks for getting in touch. We share your excitement.
      Kind regards
      John

      Reply
  2. R.owen says:
    July 11, 2018 at 11:44 pm

    As soon as it’s ready to fly I will be on the plane from uk to Oz. My uncle serviced beaus 1942-44 in Ceylon. It would be good to see one flying. Best wishes

    Reply
    • warbirdman says:
      August 4, 2018 at 5:37 am

      Hello
      Yes it will be great, but it will be a while yet before it flies. Keep an eye on our updates though.
      Kind regards
      John

      Reply
  3. Jim K. says:
    August 8, 2018 at 2:39 am

    I’ve watched this site for a long time.
    Those tons of Beaufighter parts must be worth their weight in gold! Wonderful!
    Hearing those Hercules engines and seeing the Beaufighter, my absolute favourite WW2 plane, from start-up to landing will be a dream come true for me.
    It’s a long flight from Vancouver to Australia but I’ll have to be there to watch this history being made. Thankfully, we love to travel so the trip is easily justified to my wife.
    Best wishes for your project’s success!

    Reply
    • warbirdman says:
      August 17, 2018 at 11:27 pm

      Hi Jim
      Thank you for your comments – we are all looking forward to see the Beaufighter flying
      Kind regards
      John

      Reply
  4. Patrick Davey says:
    November 21, 2018 at 4:36 am

    I have a very soft spot for this aircraft as my dad served as ground staff in 16s(SAAF) in North Africa an Italy. We had one here in SA but no funds to restore so they exchanged it for parts for other projects. I hope to see and hear the
    “Wispering Death” fly.

    Reply
    • warbirdman says:
      December 2, 2018 at 5:14 pm

      Hi Patrick
      Thank you for your feedback and information. We too hope to see one fly in the not too distant future.
      Kind regards
      John

      Reply

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